Design calculators

First-pass sanity checks for the rules the selector flags. Representative rules of thumb: verify against MMPDS, the OEM process spec, and your stress group before release.

Edge distance & pitch

Minimum hole-to-edge and hole-to-hole spacing from the fastener diameter.

Bearing stress check

Bearing stress = ultimate load / (diameter × thickness), vs the MIL-HDBK-5J ultimate bearing allowable (Fbru) at e/D = 2.0. Compare limit load against Fbry.

Within allowable40 ksi
Fbru 129 ksi · Fbry 88 ksimargin +223%

Source: Allowable: MIL-HDBK-5J Table 3.2.3.0(b1), 2024-T3 bare sheet 0.010-0.128 in, A-basis, e/D = 2.0 (dry pin). Bearing stress = P / (D·t). Allowables: MIL-HDBK-5J Fbru / Fbry at e/D = 2.0 (dry pin), see the material row.

Composite bearing allowables depend on the laminate and are not published generically: use your program's CMH-17 or test data.

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